Caps lining machines from reel


TVJ and TNJ series are automatic machines of wads, liner or pre-cut wads insertion from a coil or roll in plastic or aluminum caps.

Depending on the type of liner and the speed required in the process, there are available two different types of machine:

  • TVJ: accurate and robust machine with thanks to  its mechanical transmission suitable for high workloads: high speed, precision and stability
  • TNJ: economical version for small and medium productions and high flexibility by fast change-over. This dying system allows an easy combination of other kind operations in the same cell: assembling, second liner, etc.
The configuration and size of each equipment is determined by the characteristics of the cap and wad manipulated and production requirements of each application. The cutting matrix may incorporate 1, 2, 3 or more cutting punches by required speed.

The equipment supports multiple different types of caps: round, square, tapered, hinged, etc. Depending on which, the equipment will incorporate one or another type of cap feeder and other peripherals.

Admissible geometry of wad cut and inserted can be also diverse: round, disk (donut) or with side folds. And the material of manufacture can be cardboard, PE, foam, aluminum, Lift 'n' Peel™, etc.
MAIN FEATURES
  • Standard or customized layout according to the customer requirements
  • Die plate and punches made of high quality and strength steel
  • Single or double motorized roll unwinder for higher autonomy
  • Motorized roll rewinder if necessary
  • Caps: round, square, conical, flip-top, oval, etc.
  • Types of liner: round, multi-tab, o-ring (donut), oval, etc.
  • Liner’s raw materials: cardboard, PE, foam, aluminium, Lift 'n' Peel™, etc.
  • Gluing station if necessary
  • Stable and reliable assembling and no deformation of the caps
  • Flexibility: easy and fast change-over
  • Fully-automatic or semi-automatic emptying of the machine
  • Multiple verification technologies: presence of the sealing liner into the cap, height measurement, artificial vision system, gluing detection, etc.
  • Automatic rejection of incorrect parts
  • Almost without maintenance
  • Tactile screen with detailed statistics and useful data in real time per lot, per box, per assembling unit or per verification device, etc.
  • Remote communications or by Ethernet
  • According to CE security norms

Product Catalogue ENG
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example of Caps lining machine from roll
Example of layout