Pre-cut wads insertion machine


CVJ and CIJ series are automatic insertion machines for round or pre-cut wads from a vertically cartridge or bulk inside plastic or aluminum caps.

Depending on the speed required in the process, there are available two different types of machine:

  • CVJ: accurate and robust continuous motion machine with mechanical transmission suitable for high speeds
  • CIJ: more economical version for small production rates​
The configuration and size of each equipment is determined by the required production and the characteristics of the handled wad. For high production threading machines are suitable, for applications with delicate aluminum foil wads intermittent machines (indexed), and for reduced production linear machines.

The equipment supports multiple different types of caps: round, square, tapered, hinged, etc. Depending on which, the equipment will incorporate one or another type of cap feeder and other peripherals.

Admissible geometry of wad cut and inserted can be diverse: round, disk (donut) or with side flaps. And the material of manufacture can be cardboard, PE, foam, polexam, etc.

MAIN FEATURES
  • Standard or customized layout according to the customer requirements
  • Caps: round, square, conical, flip-top, oval, etc.
  • Types of wad: round, tri-tab, pull-tab, o-ring (donut), oval, etc.
  • Wad’s raw materials: cardboard, PE, foam, etc.
  • Faced wads available
  • Minimal wad thickness: 1 mm approximately
  • Gluing station if necessary
  • Stable and reliable assembling and no deformation of the caps
  • Flexibility: easy and fast change-over
  • Fully-automatic or semi-automatic emptying of the machine
  • Multiple verification technologies: presence of the sealing liner into the cap, height measurement, artificial vision system, gluing detection, etc.
  • Automatic rejection of incorrect parts
  • Almost without maintenance
  • Tactile screen with detailed statistics and useful data in real time per lot, per box, per assembling unit or per verification device, etc.
  • Remote communications or by Ethernet
  • According to CE security norms

Product Catalogue ENG
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example of Pre-cut wads insertion machine
Example of layout